Production tooling
Aero structural tooling
Aero Engine tooling
Composite tooling
SPM design
3,4,5 axis programming
Vericut simulation
Post processing
Tool path simulation
Prove out
Production plant
Assembly plant
Process shop
Automated Assembly line
Part process planning
Assembly process planning
Ergonomic Modeling – Assembly operations
Floor planning
Shop Floor simulations
Non-Conformance Engineering
Support at client site
Jig setting and FAI
Manufacturing through supply chain
Rapid Prototyping and Casting/Fabrication/Forging
Find design level issues
Parts misalignment
Parts interference
Missing parts
Missing holes
Missing blocks / boses
Wrong part no’s
Wrong part name’s
Validate assembly points with right tools virtually
Find out assembly challenges at early state
Request for design changes if need
Easy to make design changes at this stage
Helps maintaining tooling ready available for production
Create virtual MBOM sequence
Find out optimum assembly process sequence
Easy to add optional attachments along with Standard machine
Easy to make changes on need basis
Validate virtual MBOM for tooling reachability
Find our Assembler Ergonomics
Find out sequencing issues and suggest solutions
Change or modify sequence for optimum assembly process
Virtually validate machine for service issue
Assembler ergonomics
Assembler reach study
Study and maintain required tooling’s for service
Creating service manuals
Create virtual layout walkthrough for high level presentation
Assembler training videos
Equipment simulation videos
Fixture functionality videos
Creation of Virtual Process flow
Create sub assembly flow
Create main line flow
Create attachments
Validate Flow
Validate process changes
Validate tooling
Conduct torque audit for every assembly point
Capture torque mismatches
Create new torque report
Update standard toques
Creation of standard operation procedure
Visual based instruction
Assembly information
Parts information
Toque information
Failure mode effect analysis
PFMEA
SFMEA
Control Plans
Failure mode measures
Process control charts
In Process Validation (IPV)
Built in Quality (BIQ)
Station wise QC check
Value stream mapping
Value stream flow
Create flow charts
Sub assembly flow
Main line flow charts
Concept Floor space requirement
Capacity Planning Calculations, Process flow, Logistics Plan.
Overall Site Plan Overall Budgeting calculations & funding results.
Develop and Validate the Site plan with space requirements
Detailed study of Process, Fixtures
Perform Detailed capacity calculations
Detail Assembly Layout
Optimize the Layout
Design Fabrication Layout
Develop detailed layout for Tool room
Validate and provide solution options for Sub assembly, Main line, Fabrication, etc…
Validate layout with all potential issues like, interference, reachability
Develop 3D Layout from concept 2D layout
2D Layout from concept Layout or 3D JT layout
Create virtual layout walkthrough for high level presentation
Fixture functionality videos
Digitization
Shop Floor Automation
Smart Process Automation
Manufacturing Intelligence
IOT
Augmented and Virtual
Embedded Solutions
Mechanical Engineering